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Ex e Increased Safety Equipment Inspection Checklist

EX Academy Knowledge Base · IEC 60079 · CompEx Preparation · 2025

This checklist covers all IEC 60079-17 inspection requirements for Ex e increased safety equipment — junction boxes, terminal boxes, luminaires, motors, and control stations.

Visual Inspection — Ex e

  • IP gasket — visible compression set, cracking, or extrusion at enclosure joint
  • All cover bolts present and correct
  • Cable entries — all fitted with glands (no open entries)
  • Nylon IP washers visible on threaded gland entries
  • External earth tag present and uncorroded
  • Enclosure body — no cracks or damage
  • Cable sheath — undamaged where visible

Close Inspection — Ex e

  • IP gasket — undamaged, correctly seated, providing effective seal
  • Nylon IP washer present on threaded entry glands (Category A if missing)
  • Serrated washer and locknut on clearance entry glands
  • Conductor exposure — maximum 1mm bare conductor beyond ferrule in terminals
  • Ferrules fitted to all conductors (Category A if missing)
  • Terminal identification — all conductors labelled correctly
  • Internal condition — dry, no condensation, no moisture ingress evidence
  • Earth continuity — internal earth connection present and secure
Ex e vs Ex d Gland Accessories

The most common mistake in Ex e inspection is applying Ex d gland rules. Remember: Ex e threaded entries MUST have a nylon IP washer (Category A if missing). Ex d threaded entries must NOT have IP washers or locknuts. Keep these rules clearly separate in your mind.

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